2025年9月7日星期日

Cost of customized injection mold

 

Cost of customized injection mold

Injection molding is the most common method of production, with some commonly made injection molded items including computer components to outdoor furniture.

Injection molding is a manufacturing process for producing plastic injection molds from both thermoplastic and thermosetting plastic materials. Material is fed into a heated barrel, mixed, and forced into a mold cavity by a reciprocating screw or a ram injector. Where the injection molded part cools and hardens to the configuration of the mold cavity. After a part is designed, usually by an industrial designer or an engineer, molds are then manufactured by an injection mold company. Where it is assigned to a mold maker (or toolmaker). Injection molds are usually constructed using either steel or aluminum. And precision-machined to form the features of the desired parts. Injection molding is widely used for manufacturing a variety of parts. From the smallest component to the entire body panels of cars. Injection molding is the most common method of production, with some commonly made injection molded items including computer components to outdoor furniture.

One of the most common questions we receive from customers is how much a custom plastic injection mold will cost. The truth is, there is no easy way to determine exactly what mold will cost without the specific product details. The price of injection molding is based on several interplaying factors. However, we’ll break down each of those factors to give you a better idea of what influences the cost of an injection mold.

 

 

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How do control mold manufacturing cost costs?

First, we should choose the steel and manufacture process based on customer requirements.
After choosing the material, we should make a plastic molding company simple draft, then we will get the mold size and weight.
Manufacture cost, the manufacturing cost is 1.5-3 times of material cost based on complexity.
Every mold should consider racist cost, it normally is 10% of the mold price.
The tax depends on local policy.
The design fee normally is 10% of the total mold cost.
The trial fee is 3-5% china injection molding of the total mold price.

The way of injection mould price calculation

Mold price=steel cost+design fee+manufacture cost+profit+tax+trial cost+package and transport fee
The proportion
Material cost: steel and standard injection molding china spare part take 15%-30% mold price
Manufacture and profit: normally 30-50% of mold cost
Design fee:10-15% of mold cost
Trial fee: within 3% for big size mold,5% for a small mold
Package and transport: real cost or 3% mold price
VAT: 5%-17% of mold price

Mold control

To ensure the cost of the mold, cost control, and quality. And delivery is proportional to the relationship between the quality of the mold to do a one-time. Few changes, delivery to shorten, so that low manufacturing costs, earn high profits. A market order to undertake the process of unique competitive advantage. On the contrary, enterprises not only have no advantage but also will not make money or even lose money. Therefore, mold manufacturing costs and production management in the control part are very important, from the following aspects.

 

Many factors play a role in the ultimate cost of a plastic injection mold. Some of these factors include:

Tolerances

No part can be reproduced absolutely perfectly, but with proper machining, they can come close. However, as tolerances become tighter, the costs rise. Parts with relatively loose tolerances. As exterior plastics and single-piece parts are cheaper to design and produce than parts with very tight tolerances.

Mold and Cavity Complexity

The more complex the mold, the more machining, finishing, and maintenance are required. Because of this, the cost of a mold necessarily increases with its complexity. In many cases. It is more economical to design several simple molds that work together to create one piece, rather than designing a single, more complex mold.

Number of Cavities

Along with the complexity of mold cavities, you must also consider the number of cavities needed. At MDI. We recommend each mold be designed for a single part, rather than creating molds to produce multiple parts at once.

Mold Material

The first factor that influences injection mold cost is the material of the mold itself. Molds can be made of many materials to suit different needs, including standard and stainless steel, aluminum, and beryllium-copper alloys.

Every material has its own unique properties that make it more appropriate for certain types of applications. Steel, for instance, is more durable and long-lived. But also harder for the machine. Aluminum can be easily machined to very tight tolerances but doesn’t last through as many injection cycles.

Mold Base

The mold base is the larger piece that holds the separate mold cavities and other parts together in a single unit. Most mold bases are designed from standard units and then machined to your particular specifications. The number of cavities, the material of the mold and the base, and the size of the base will all play a role in the ultimate cost of the mold.

Gate Type and Placement

Gates are the points at which plastic resin is injected into the mold. There are many different types of gates available, including edge gates, hot tip gates, and sub-gates. Different types of gates are suited for different part designs. You will also need to consider the gate placement during the design phase to reduce part stress and ensure fast, even injection.

Part Material (Resin)

The material you choose for your part manufacturing will affect the design of your mold. Different resins, such as acrylic, polycarbonate, polyurethane, or PVC, require different wall thicknesses and gate and ejector pin placement to ensure optimum performance. These design considerations affect the ultimate cost of your mold.

Part Texturing

Texturing is an aspect of mold and cavity complexity. Plastic parts can be molded with a huge range of textures, but designing and machining the texture in the mold is an important consideration in the eventual cost.

Ejector Pin Number and Placement

Another design consideration for your injection mold is the ejector pins. Different pin sizes, numbers, and placements can impact your part in different ways. In general, your mold should be designed so the ejector pins minimize the stress your part encounters during ejection.

Manual Labor

Despite advances in computer drafting and automated CNC machining, manual labor still plays a role in your mold’s design. Your mold may need hand machining or finishing, or it could require several design iterations to ensure quality.

Why Choose Custom Plastic Injection Molds?

With all of these considerations, custom plastic injection molding might seem like a huge and complicated expense. However, custom injection molding does have many advantages that help offset these costs:

Part Accuracy

Only injection molding offers a high level of accurate reproducibility for large numbers of plastic parts. Other manufacturing methods can’t match injection molding for creating large numbers of parts quickly and with precision.

Durability

One well-made injection mold can create many thousands of parts over the years of use. Other methods may be better suited for short production runs, but injection molding is the most cost-effective option for long runs.

Production Speed

Injection mold manufacturing is one of the fastest ways to reproduce large numbers of highly accurate parts. Other manufacturing methods can create parts with similar tolerances, but not at nearly the same rate as injection molding.

To get an accurate quote on the cost of your own custom injection mold, reach out to a professional manufacturer with the knowledge and skills to give you exactly what you need. An experienced project manager will ensure all your requirements and needs are incorporated into your design from the outset.

 

Chinese injection mold factory

 

China injection mold factory

Were you able to find a good source for plastic injection molds? You may find out there are very
few Chinese manufacturers that could satisfy your companies needs. We are a Chinese company with our own tooling factory in shanghai china. We build very precise and high-quality plastic injection molds exclusively for companies from the US, Canada, UK, Germany, Italy, etc. China Mold Maker We have very good equipment including high-speed CNC, mirror EDM, slow wire cut, CMM, etc. Our mold engineers are good at English and mold technologies, so our company is easy to communicate with. Feel free to let us know if you are finding a China injection mold factory

Continued growth in demand for plastic injection mold

The mold industry is an important part of the manufacturing industry and has broad market prospects. At present annual output value of mold around the world about 75 billion US dollars, China’s annual production value of mold around $ 4 billion, it is estimated that by 2025 China’s mold production value will reach 56 billion yuan. Currently, 30% of the general mold of China, more than half of high-grade mold is also dependent on imports (which account for a large proportion of injection molding). Thus, the mold (in particular injection molds) manufacturing behind to some extent has become a blockade of China’s manufacturing development bottleneck. Development and introduction of advanced manufacturing technology are changing our injection mold manufacturing lagging behind market demand and an important way of rapid growth.  Rich experience in injection mold 

multiple-cavity custom injection mold

 Injection molds contain more than one cavity of the same shape. Multiple-cavity injection molds have a symmetrical layout, producing many parts of the same design.  The balanced filling is critical for making china plastic injection molding identical parts, achieving high CPKs, holding tight tolerances, and getting “good” data from the design of experiments. we know for plastic injection moulding about the importance of uniform filling or balanced flow for each cavity of a multi-cavity mold. The balanced filling is critical for making identical parts, achieving high CPKs, holding tight tolerances, and getting “good” data from the design of experiments (DOEs). Balanced flow is critical for both filling and packing (filling influences packing).              

 Choose injection mold manufacturers

1, Will increase the cost of your mold costs, the cost increased; How to control costs? 

2, Is the mold factory in the outward process of repeated communication. And coordination of the transfer of the workpiece takes time, will increase the molding cycle. Very likely to cause mold and product delays, although the purchase agreement or the contract will indicate the relevant terms of the delay penalty. But in the event of tardiness, fines and can not make up for the reality of the enterprise and long-term losses. 

The true cost of injection mold in China

 Feel that many companies who are doing injection mold tooling overseas for the first time do not understand the total cost of sourcing molds from China. They see the very competitive price and delivery but do not see the entire picture.

If they need to send a plastic injection mold tooling engineer over there at any point – how much does that cost?

If the plastic injection mold is going to be run in the U.S. then it will need to be shipped after the first article parts are approved. How much does it cost to delay full production while the plastic injection mold is in transit?  

Precision injection mold manufacturing characteristics and requirements

  Plastic mold production with the general production of mechanical products in common, while its particularity. Compared with general machinery manufacturing, mold manufacturing is usually more difficult, especially for precision molds. As special process equipment, mold production and process mainly in the following aspects of the characteristics.

Troubleshooting for PC plastic molded parts

 

Focus on Polycarbonate Project success

We are very honored, for a Polycarbonate molded parts project between China and US injection mold company. We become the winner.

There is an American medical company needs 1 set of high precision injection molding part, the part we are going to mold is made in PC raw resin, also called Polycarbonate. Although the transparent plastics piece is our strength, in the actual production process, some problems. Our experts cost time and solve it finally, it should be we can learn and share.

Here’s a simple idea about the injection mold for PC medical products.

 

 

Deep Injection Molding Manufacturing Expertise

As you can see the transparent body is a hook surface.  The product surface needs to be transparent and no rod traces and dirty marks. We need to ensure that the plastic products will not stick in the side of the cavity during the injection molding process. So it is necessary to use a slider block structure. Because the customer needs all the wall thickness must be uniform, then the light reflection is the same. Look at the pictures and videos can know, for an elliptic shape, the problem is difficult to solve.

 

Another problem is the bubble inside, the product safety reason, customer have to design and make the wall thickness reaches 5 MM, PC accessories will have some bubbles, from the picture you are hard to find, but the actual existence, made a bubble in the PC material parts get cooling and sealing the door quickly,  there are some defects on the surface is easy to produce because of big thickness, to do the right thing, there are a few things you might want to check if the resin completely drying, a suitable mold temperature, injection speed, using multi-point hot runner feeding, etc. here is the final approved sample to see the clean off, there is no bubble at all!

 

“INCREASE YOUR COMPANY PROFIT WITHOUT SACRIFICING QUALITY “

Trusty Tooling & Mold Making, China Supplier– CNMOULDING.COM

Mold making in China is generally much more affordable than in the West .Cnmoulding.com will devise the appropriate tool and mold-making strategy for you.

China plastic injection molding and injection moulds will save your company 50% to 70% of the cost of U.S. Manufactured molds and we will produce them in half the time it takes to produce the same mold in the U.S.

Manufacture your injection molded products and injection molding with us in China. Send us your 3D solid model CAD drawings or sample or even only your idea. And we will provide you with the absolute lowest price for injection molds as well as your injection molded products with quality standards meeting or exceeding your expectations.